HVAC Ductworks / Hot Air Ducts
Ceramic Cover CC Systems 100 is an excellent application for insulation on HVAC Ductwork and Hot Air Duct. The product eliminates radiant heat on hot duct and impedes condensation on cold air duct. In addition, Ceramic Cover CC Systems 100 contains the temperature inside by controlling BTU losses.
Furthermore, the elimination of fiberglass reduces the size of space needed for installation and totally eliminating hiding and breeding space of insects and rodent particularly in the food and beverage industry. Industry will not specify a latex coating on stainless steel ductwork, tanks, or containers. The chloride content in water based material causes an adverse reaction to stainless steel.
Although Ceramic Cover CC Systems 100 is a latex based product, the unique property is it contains only 22 ppm's of chloride. Thus, Ceramic Cover CC Systems 100 is actually a compliment coating for stainless steel.
- Main cold storage area
- Test room
- The top of the Duro-rock above the test room
- One (1') foot above the test room
- Four (4') feet above the test room
- Inside the panel insulation above the test room
The following are the test results as recorded at the prescribed time intervals:
Case Study #1
Ceramic Cover CC Systems 100 was applied to a stainless steel, hot air duct approximately 200ºF in a far north pulp and paper plant. Two coats or 40 mil application was applied to reduce the temperature to
105ºF and eliminated radiant heat.
Case Study #2
A 40 mil application of Ceramic Cover CC Systems 100 on a 45ºF air conditioning duct eliminating condensation and reduced temperature by 8ºF in duct work.
Case Study #3
Ceramic Cover CC Systems 100 was applied to air conditioning duct. Elimination of condensation and temperature reduction of 8ºF.
Ceramic Cover CC System 100
Insulation
Test results have proven that one coat or 20 mil of Ceramic Cover CC Systems 100 eliminates radiant heat and reduces temperature greatly (60ºF to 80ºF degrees) on hot surfaces. Additional coats contribute a reduction in temperature between 40ºF to 45ºF.
Protection from UV Rays
Ceramic Cover CC Systems 100 can be applied directly over composites with 100% adhesion and no chemical adverse effect (i.e. tar roofing, asphalt shingles, paint, etc.) providing protection against UV Rays as well as insulating.
Adhesion
Ceramic Cover CC Systems 100 reaches full adhesive strength prior to final cure. Also based on disbondment within the coating, Ceramic Cover CC Systems 100 shows an actual stronger bond to the substrate surface.
Flame Resistance
Ceramic Cover CC Systems 100 flame spread is rated 5 out of 100 according to Southwest Research Institute, Department of Fire Technology in San Antonio, TX and MSDS sheet reports flash point noncombustible. Therefore, Ceramic Cover CC Systems 100 can be applied directly to hot surfaces in a wide temperature ranging from 34ºF to 400ºF without shut down.
Corrosion Protection
Ceramic Cover CC Systems 100 has no air pockets, therefore it impedes condensation, stops corrosion and has no loss of insulation properties when wet.
Condensation
Ceramic Cover CC Systems 100 has properties that are impervious to the environment such as a fungal-pesticide resistance - rating of 10 on a scale of 1 to 10 (10 being the highest). Additional tests have been administered: wind driven rain, hot/cold cycling, and chemical resistance. In each test and/or analysis, Ceramic Cover CC Systems 100 "tested in the highest percentiles" of available products.
Chemical Resistance
Ceramic Cover CC Systems 100 is an 84% solid latex high density material low in viscosity coating with high insulating properties and chemical resistance.
Chemical Content
Harland Associates Research Lab in San Francisco, CA, reports Ceramic Cover CC Systems 100 as having
0 (zero) grams of volatile organic compounds, (VOC's) less water per liter, and "is a compliant
coating with regard to VOC content requirement of the Bay Area,
Air Quality Management District," one of the strictly controlled air quality management districts in the U.S.A.
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